Rusty custom

JDJ

Miki Dora status
Mar 1, 2014
4,881
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The OC
Would a difference in the foil show up in the numbers? It could be that the magic or lack thereof happened after the blank was cut.
 
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oeste858

Phil Edwards status
Sep 11, 2017
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Totally agree that could be a factor, even subconsciously: regardless of dims, how foiled the rails are when you feel them up has a big effect on how HP you think the board will surf. My R. quad fish has flat deck and full rails- took me a while to get that out of my head and how "chunky" the rails felt, and just appreciate how fun the board is to surf. It's a blast.
 

Senor Sopa

Billy Hamilton status
Mar 11, 2015
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He asks for help with the # differences

I tell him they are very slight

He bypasses that

Claims huge differences over and over

1/4" wider at 1' back is the largest difference + 1/4" less rocker at that front foot

Everything else is only a few hundredths of an inch

Don't direct this guy to Tim .
GG, you're holding out. You know the real answer...
Get some different fins.
 

griffinsurfboard

Duke status
Oct 31, 2004
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Palm Coast , Florida
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Exactly my dude. Holding my board and the stock side by side, you can see the foam is distributed differently. Its hard to tell from pictures. After picking the board up at the factory I brought it into a local Rusty shop to compare. Kid in the shops exact words were "whoa that thing looks fat".
most of the #'s are thinner on the custom
front 6" slightly thicker like it has a small beak
 

SlicedFeet

Miki Dora status
Dec 17, 2004
4,752
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Swarm Diego
GG, you're holding out. You know the real answer...
Get some different fins.
What about the glassing schedule?

How about the blank density?

Can you still request to have the leash plug placed off center? Which side of placement will make your board spin counter-clockise when pulled by the leash?

Inquiring minds want to k ow.


The best thing about custom boards that didn’t come out the way you like...you will surf them harder because you don’t give a fark...then you love them..
 

MitchellC

Legend (inyourownmind)
Nov 28, 2016
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I know so many guys that have had this happen with customs
Welcome to surfing, where shaping (even CAD) is a bit of art along with some basic mechanics.

By way of reference, out of the 3 best magic boards I've had over the years, two were used (just a few times) and one was custom ordered. While touching, holding, feeling are all great, you can't really determine the performance until you ride it (duh).

That's because once you're beyond basic form, you're dealing with flex, density, spring etc resulting from the blank, glass, weather (humidity, etc, even is semi climate controlled facilities) when each was created, stringer, etc. It's all super mysto and impossible to replicate. If something comes together, it "just does".

Paradoxically, the 3 all time worst boards I've had all involve attempted copies of the aforementioned magic boards. One was shaped by the **same exact shaper** of one of the magic boards! Another was by a semi-famous Malibu guru whose hipster boards sell for mucho dinero. And lastly, one was shaped by a well known local HB shaper.

It's just a crap shoot. That's why if you're not a pro churning through boards/week, you need to hold on and preserve a good board if you're ever lucky enough to get one. Whenever I've gotten a dog, I know it instantly, and just flip it back to a shop (sometimes driving directly after getting out of the water) to re-sell, take my loss and forget about it.
 

MitchellC

Legend (inyourownmind)
Nov 28, 2016
367
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The reason this thread caught my eye is that I also have a (pending) custom order with Rusty.

Did you have a chance to exchange any emails with him? If so, did you read one of his blog entries that is included as a link in his email signature file?

I think many people know this, but unless you're a pro, minute differences in boards (unless for some reason they're completely off) aren't going to effect you/your surfing that much. That's why shapers come across as remote - they've seen/heard the whining a million times, knowing 99.9% of the time it's the surfer, not the board. I think that's the essence of what R is trying to say here:

---


That beer mug illustrates how negligible of a volume amount can completely consume a rider's perspective.

Nearly 20 years ago when I was first introduced to CAD software for surfboards, I was in a new wonderworld of design control. There is a lot of back and forth these days…handshape vs. computer. The fact is, as a shaper, once the demand for your boards reaches around a thousand boards a year, you need to consider options or your customers will be faced with a long wait.

The options are “ghost shaper” or computer, or a combination of both. One of the features of the software is that it calculates volume. Almost 20 years ago, Luciano Leao, the developer of SurfCad, told me that I must pay attention to the volume. It took me a little while but I soon understood what he meant.

Move forward into the last 4 or 5 years, most customers have become obsessed with volume. Virtually all programs calculate in liters, fractions of liters, or in some cases, beers. Most surfboard websites have charts or apps that help your to calculate what your volume should be. The good ones take into consideration, not only your weight, but your ability level, age, and the type of surf you want your board designed for.

At the end of the day, these charts/apps really only help you to understand what kind of volume you might want on your shortboard. You have to make a decision on thickness or volume. You cannot have both. Sometimes recommended dimension tables are spot on. Other times they are not. Designs evolve over time. Not dramatically, but they change.


"If You Are Getting A Custom, Trust Your Shaper’s Judgment."


THE EQUATION

The equation for performance shortboards is fairly simple.

Take your weight in pounds example; 160

Convert to kilos; divide by 2.2 equals 72.73

Multiply by .35

Equals 25.45 liters

The multiple comes from thousands of shortboards for average to advanced surfers.

As the ability level decreases, the multiple increases.

With age, the multiple increases.

TYPICAL SHORTBOARD

5’11 19.5 2.38 30 L

make it a half inch longer (yes I get asked to do that)

5’11.5 19.5 2.38 30.2

make it an inch longer

6’0 19.5 2.38 30.4

make it .5 wider

5’11 20.0 2.38 30.8

make it .125 thicker 1/8”

5’11 19.5 2.5 31.5

thickness affects volume the most

FUNBOARD

7’0 21.5 2.85 47.2

make it an inch longer

7’1 21.5 2.85 47.7

make it .5 wider

7’0 22 2.85 48.3

make it .125 1/8” thicker

7’0 21.5 2.98 49.3

My point? The thing that affects the volume the most is thickness.

The charts and tables are guidelines, not gospel. The shaper has to find a balance between the two. Unless you are a pro you shouldn’t let a variance of less than a liter bother you. You won’t feel it. You need to choose between volume and thickness; which number do you want your shaper to focus on.

Once again, TRUST YOUR SHAPER. There are other things to also consider such as width, rocker, bottom contours, and thickness flow, fin position, fin templates, fin construction. And weight.

The weight of your board: Is it 6 lbs? or 6.6 lbs? That’s 10%. That’s significant.

7lbs that’s 16%.

Not to mention the type of cloth and resin. That affects the flex and springback.

EPS? Roughly 10% I generally program EPS boards thinner to compensate.

.5 liters on 27…that’s 1.8 % on 160 lbs 2.88 lbs

1 liter on 27 = 3.7 % on 160 that’s 5.9lbs

Does the computer program calculate the volume on the cut blank? Or the finished blank? It's the cut blank. When the blank gets finished it looses .3? .4? .5 liters?

"Trust Your Shaper's Judgment."
 

casa_mugrienta

Duke status
Apr 13, 2008
43,700
18,207
113
Petak Island
I kept emailing with questions and never got any answers, just another CAD file and "hows this?" and "how about this?". It would take days to get an answer back. I called the factory a few times and got no answer. I should have left a voicemail, my fault there.

--------

My other issue is the lack of customer service throughout the process. Like me waiting days and days to get a one word email response. Them sounding annoyed that they had to check on my board status. Then me having to call in to find out my board had been done, a few days after the completion date. Felt like I had to be chasing them down and still getting very little info.

I even mentioned when I picked it up that it looked off, was quickly dismissed. Then I emailed before I rode the board, saying I was freaked out about. Waited several days. No reply.

I hope your experience has been better and your board turns out great.

I just ordered a custom Superbrand. Emailed them a question, Jason responded within an hour. He told me to call Brian. Brian was waiting for my call, picked up first ring, we talked for 10 mins. He took my order. I paid on the website then called him back to confirm receipt. He took my call while he was driving and pulled into a parking lot to check the order had come through ok.
I think most people here are ignoring the above.

When questions weren't getting answered a simple phonecall to the customer probably could've made this go a whole lot different.
 
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May 7, 2016
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Was wondering if anyone can interpret these CAD files.



Cant anyone read those #'s

he outline of the two boards is a bit different from the photos you have shown us.

For example:

Eric wide point: is at 35 5/8" from the tail,

stock wide point is at 34 7/8" from the tail (3/4 of a difference)

this will have the same effect on the thickness and volume of the board, more volume will be shifted up in the chest area on the custom.

Also

Eric custom has 5/16" less 'overall' rocker.

with the way most shapers are creating a new model from the smallest of change in board design, I'd say its a different board.